Vocational training program “Fitter for instrumentation and automation”


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Determination of metal hardness with calibrated files. Repair, adjustment and adjustment of particularly complex instruments and apparatus under the guidance of a more highly qualified mechanic.

Must know: the design, purpose and operating principle of repaired and adjusted instruments and apparatus; state standards for testing and passing individual instruments, mechanisms and apparatus; basic properties of metals, alloys and other materials used in repairs; electrical properties of conductive and insulating materials; methods of heat treatment of parts with subsequent finishing; influence of temperatures on measurement accuracy; symbols of shut-off and control safety valves in thermal diagrams; rules for installing restriction devices; types of impulse pipeline laying; installation of equalization and separation vessels; system of tolerances and landings, qualities and roughness parameters.

Job description of a mechanic for instrumentation and automation of the 3rd category

I APPROVED: ________________________ [Name of position] ________________________ ________________________ [Name of organization] ________________/[Full name]/ “____” ____________ 20__ JOB DESCRIPTION FOR Fitter for instrumentation and automation of the 3rd category 1.

General provisions 1.1. This job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of a mechanic for instrumentation and automation of the 3rd category [Name of the organization in the genitive case] (hereinafter referred to as the Company). 1.2. A mechanic for instrumentation and automation of the 3rd category is appointed to the position and dismissed from the position in the manner established by the current labor legislation by order of the head of the Company.

1.3. A mechanic for control and measuring instruments and automation of the 3rd category belongs to the category of workers and reports directly to [name of the position of the immediate supervisor in the dative case] of the Company.

1.4.

Instrumentation mechanic

This article follows.

Please format it according to the article formatting rules. in instrumentation and automation is a universal specialist who performs maintenance, repair and operation of various instrumentation equipment and automatic control systems.

Persons who are at least 18 years old, have secondary vocational education, have passed a medical examination and have no contraindications to performing this work, training in the rules, vocational training, testing of knowledge on the rules for the operation of consumer electrical installations (PEEP) and the Interindustry Occupational Safety and Health Regulations (IPOT) during the operation of consumer electrical installations in the amount of 2 - 4 groups up to 1000 V, certification according to the rules, norms and instructions for industrial safety in the certification commission.

Key specialists of the instrumentation and control department

Mechanical assembly mechanic

At manufacturing enterprises, there are workshops or departments of instrumentation and automation. This service is led by the head of the department or workshop, sometimes these responsibilities are assigned to the chief metrologist of the enterprise. Instrumentation and control departments often include control and measurement laboratories (KIL). Depending on the type of production activity of the enterprise, the staff of the instrumentation and automation department also depends. But there is a minimum set of necessary specialists, these are:

  • instrumentation engineer;
  • instrument adjustment and repair technician;
  • adjuster of instruments, equipment and automated accounting systems;
  • mechanic for repair and adjustment of instrumentation and automation;
  • electrical technician;
  • radio electronic engineer;

Instrumentation and automation mechanic - who is he and what does he do?

An instrumentation and automation mechanic must have a secondary technical education, experience working with equipment and a qualification as a 5th category mechanic. A mechanic for repair and adjustment of instrumentation and automation must know:

  • the operating principle of complex equipment on which sensors are installed;
  • arrangement of instrumentation, assembly and disassembly technology and adjustment methods;
  • device and methods for testing complex control units and assemblies;
  • schematic diagrams of devices, operating principles and adjustment methods;
  • requirements of standards, instructions regarding the use of instrumentation.

Responsibilities of an instrumentation and automation mechanic:

  • be able to find the cause of a breakdown, carry out repair and adjustment work;
  • adjustment, installation, testing, adjustment and calibration of instruments and measuring equipment;
  • configure end position sensors for valves and cut-off valves;
  • open and close parting impulse tubes;
  • checking and setting up electrical measuring instruments, control equipment and automation units with electronic systems;
  • carry out scheduled maintenance work, identify and eliminate malfunctions in the operation of devices and automation;
  • keep records of devices, fill out and maintain forms for devices, submit requests for repairs.

Depending on the equipment operated at the enterprise, the mechanic carries out maintenance and is responsible for the operation of such units as instrumentation and automation cabinets, control panels, consoles, actuators and measuring instruments.

Pros and cons of the profession of an instrumentation mechanic and A.

A mechanic from Kipovets performs repairs and adjustments of control and measuring equipment and complex automated systems.

Advantages of this profession:

demand, respect among workers and engineers; the salary is higher than that of the same repair shop mechanic; the importance of the work performed and feelings of self-worth; respect in the team.

Minuses:

  • greater responsibility for the work performed;
  • a wide range of official responsibilities;
  • risk of injury during repair work.

Responsibilities of an instrumentation and control engineer

Instrumentation and Control Engineer is a specialist of the department, must have a higher technical education and experience in engineering positions. In some cases, it is necessary to undergo industrial safety certification in Rostechnadzor for the operation of installations.

The instrumentation and control engineer must know the following:

  • design and principle of operation of devices, components, automation equipment and enterprise equipment;
  • diagram, designs, technical characteristics and necessary indicators for the operation of the serviced equipment and units;
  • techniques and methods for inspecting equipment, taking readings, measuring parameters and performing the necessary calculations;
  • methods of collecting and analyzing information, making technical and technological decisions.

The responsibilities of the Instrumentation and Control Department Engineer include the following:

  • management and coordination of instrumentation and control services;
  • organizing the work of the department to ensure trouble-free operation of equipment;
  • implementation of automated processes;
  • ensuring metrological control of enterprise measuring instruments;
  • development of technical documentation (device verification schedules, technological maps, schedules and volumes of maintenance work, etc.);
  • development and monitoring of the implementation of department work plans for a month, for a quarter.

The performance of not only the equipment itself, but also the entire enterprise largely depends on the coordinated and competent work of instrumentation and automation specialists.

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What a 3rd category switchgear mechanic should know

Gears, bushings, mounting rings and other parts - pinning on the rollers, drilling and reaming holes for the pins. § 93. Instrumentation and automation mechanic of the 3rd category. Characteristics of work.

Repair, assembly, checking, adjustment, testing, adjustment, installation and delivery of heat measuring, electromagnetic, electrodynamic, counting, optical-mechanical, pyrometric, automatic, recording and other devices of medium complexity with removal of circuits. Mechanical processing of parts for 11 - 12 qualifications with adjustment and finishing of parts.

Drawing up and installation of connection diagrams of medium complexity. Instrument painting. Soldering with various solders (copper, silver, etc.).

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Info Identification and elimination of defects in the operation of equipment.

Determination of the degree of wear of parts and assemblies.

Adjustment and comprehensive testing after installation diagrams of thermal control and automation of boilers, turbines and process equipment.

Instrumentation mechanic at an enterprise

The main responsibilities of an instrumentation mechanic are related to the adjustment and repair of metering and control devices.
An instrumentation and automation engineer manages a department at the enterprise and resolves important issues regarding equipment repair. The instrumentation department is formed from specialists with specialized professional education and work experience. Middle-skilled workers receive education at a college or technical school as an instrument mechanic. An instrumentation mechanic must know the design principles and purposes of using the devices, mechanisms and instruments that he must set up. An instrumentation mechanic must know everything about electricity, alloys, metals and other materials used in the work. An instrumentation and automation mechanic is a specialist in the repair of instrumentation and automation; he is a universal specialist engaged in the repair, maintenance and operation of systems and devices.

The instrumentation and automation service carries out regular maintenance and monitors the operation of control devices and systems. In the event of equipment malfunctions, the instrumentation and automation service adjusts the operation of any sensor and meter. The responsibilities of the instrumentation and control department include a whole list of functions.

An instrumentation and automation mechanic must have knowledge of:

  • industry standards in your area of ​​responsibility;
  • rules for working with specialized technical documentation;
  • principles of operation of specialized equipment;
  • types of specialized equipment and its specifics;
  • rules for conducting diagnostics of serviced equipment;
  • parameters of the influence of factors on the accuracy of measured values;
  • principles of characterization during testing, as well as their subsequent analysis;
  • standards for checking the quality of work performed;
  • standards of labor costs when setting up and repairing equipment;
  • rules for using appropriate tools and equipment;
  • theoretical foundations of electrical engineering, electronics, as well as other specialized disciplines;
  • mandatory labor protection and technological safety standards.

Due to technological progress and constant changes in equipment, instrumentation mechanics are required to constantly develop and improve their skills. People who are professionally skilled in a specialty related to instrumentation and automation are considered to be intellectual workers.

Events Quarter

(Instrumentation and automation - instrumentation and automation) General characteristics of the profession A person who first comes to the control panel of a large enterprise is amazed by the abundance of a wide variety of instrumentation, sensors, analyzers, regulators and other automatic equipment. This entire complex of instrumentation and automation provides the operator with information about the mode of the technological process.

Without well-established operation of instrumentation and automation, normal operation, high quality products, safety and accident-free work are unthinkable. An instrumentation and automation mechanic is a universal specialist who performs maintenance, repair and operation of various instrumentation equipment and automatic control systems.

An instrumentation mechanic deals with rapidly becoming more complex and improving equipment, which requires constant professional growth from him.

Areas of application of devices for control and measurement in everyday life

Instrumentation devices: instrumentation and automation
Instrumentation is not only equipment for industrial use. Their household use is intended for high-quality performance of any work. Take an ordinary repair that is familiar and understandable to everyone.

It is impossible to do it without using special tools and instrumentation. Even if you try, the result will be appropriate. How to measure the area of ​​a ceiling or walls without a “meter”? How about laying plasterboard boards evenly without a level? It is simply impossible to detect old or repair damaged electrical wiring without using a multimeter.

For example, you need to find out how strong walls made of concrete or brick are, as well as freshly prepared mortar. For this purpose, a sclerometer in electrical or mechanical design is used. A hygrometer will help determine the level of moisture contained in concrete and plaster, as well as the moisture content of wooden and wood-based materials. And there is no need to talk about the benefits of a laser level. With its use, repairs reach a whole new level.

What about another use of instrumentation? Determining weather conditions in the short term has been a real challenge for many years. Now, with the advent of such a device as a digital weather station, this has become accessible to everyone. Atmospheric pressure, air temperature for up to a week, wind direction and amount of expected precipitation in the form of digital data make it possible for a person to organize both his vacation and work week

This is especially important in rural areas

What a 3rd category switchgear mechanic should know

— — Checking installations for measuring parameters of electronic, semiconductor devices, integrated and logical circuits. 2.26. Electrical adjustment of units and elements of radio devices of medium complexity.

2.27. Electrical adjustment of special equipment and computer equipment of medium complexity, adjustment of various power sources. 2.28. Adjustment of the main power sources of radio equipment.

2.29. Inspection, disassembly, adjustment, inspection and testing of standard, analytical, carriage and technical scales of class 1, complex measuring and cutting instruments, devices, dies and fixtures after their final assembly and finishing in compliance with dimensions according to 6-7 qualifications. 2.30. Certification and branding after inspection.

2.31. Instrument painting. 2.32.

Soldering with various solders (copper, silver, etc.). 2.33. Heat treatment of parts followed by finishing.

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A 3rd category instrumentation and automation mechanic has the right to: 3.1.1.

Demand that the management of the Organization provide assistance in the performance of their official duties. 3.1.2. Pass certification in the prescribed manner with the right to receive the appropriate qualification category. 3.1.3. Improve your skills. 3.1.4. Get acquainted with the draft decisions of the Organization’s management relating to its activities.

3.1.5. Submit proposals on issues related to your activities for consideration by your immediate supervisor. 3.1.6. Receive from employees of the Organization the information necessary to carry out its activities.

3.1.7. . 4. RESPONSIBILITY 4.1.

A mechanic for instrumentation and automation of the 3rd category is responsible for: 4.1.1. Checking electrical measuring instruments of accuracy class 0.5 and lower by comparing readings with readings of standard instruments.

Job description of a mechanic for instrumentation and automation of the 3rd category

JOB DESCRIPTION for a mechanic for instrumentation and automation of the 3rd category (approximate form) 1.

GENERAL PROVISIONS 1.1. This job description defines the functional duties, rights and responsibilities of a mechanic for instrumentation and automation of the 3rd category. 1.2. A mechanic for control and measuring instruments and automation of the 3rd category belongs to the category of workers. 1.3. A person with secondary vocational education is appointed to the position of instrumentation and automation mechanic of the 3rd category.

1.4. A mechanic for instrumentation and automation of the 3rd category is appointed and dismissed by the head of the Organization upon the nomination of __________________. 1.6. In his activity, a mechanic

Sample job description for an instrumentation mechanic

General provisions

  1. The decision to employ an instrumentation mechanic is made by the head of the organization based on the recommendation of the workshop manager.
  2. The instrumentation mechanic reports to the workshop manager.
  3. A candidate for this job must meet the following requirements:
      secondary education of a general or technical direction;
  4. successfully completed medical examination;
  5. II group on electrical safety;
  6. One year of experience in the relevant profile.
  7. Before going to work, a specialist must undergo training in labor protection and fire safety.
  8. The specialist is required to undergo regular and extraordinary medical examinations in the manner established in the relevant documentation of the organization.
  9. In the event of a temporary absence of an instrumentation mechanic (illness, retraining, etc.), his duties are transferred to another mechanic by order of the workshop manager for a certain period of time.
  10. An instrumentation mechanic must understand:
      industry standards in your area of ​​responsibility;
  11. rules for working with specialized technical documentation;
  12. principles of operation of specialized equipment used by the organization;
  13. types of specialized equipment and its specifics;
  14. rules for conducting diagnostics of serviced equipment;
  15. parameters of the influence of factors on the accuracy of measured values;
  16. principles of characterization during testing, as well as their subsequent analysis;
  17. standards for checking the quality of work performed;
  18. standards of time and labor costs when setting up and repairing control and measuring equipment;
  19. rules for using appropriate tools and equipment;
  20. theoretical foundations of electrical engineering, electronics, as well as other specialized disciplines;
  21. mandatory labor protection and technological safety standards.
  22. The instrumentation mechanic is guided by:
      laws and regulations;
  23. documentation of the employing organization;
  24. this instruction.

Functions

The instrumentation mechanic is responsible for:

  1. Setting up complex and simple electronic devices designed to perform control and measurement functions.
  2. Commissioning of new control and measuring equipment.
  3. Identifying defects in control and measuring equipment and taking measures to eliminate them.
  4. Carrying out preventive measures on equipment in your area of ​​responsibility, including complex instruments and equipment control systems.
  5. Comprehensive maintenance of complex instruments and equipment control systems.
  6. Carrying out metalworking of parts with their fitting and finishing.
  7. Carrying out soldering and heat treatment of equipment in your area of ​​responsibility.
  8. Carrying out the necessary profile calculations.
  9. Compliance with standard standards of labor costs and time when performing your work.
  10. Monitor best practices in your area of ​​responsibility.
  11. Work with technical documentation on the profile of your activity.
  12. Compliance in its activities with fire safety standards and other mandatory standards specified in the organization’s documents.

Responsibility

The instrumentation mechanic is responsible for:

  1. Material damage to the employer resulting from his fault - to the extent determined in current laws and regulations.
  2. Failure to fulfill one’s duties as outlined in this instruction and other personnel documentation - in accordance with the provisions of the employing organization and sections of current legislation.
  3. Offenses committed in the performance of duties are in accordance with the provisions of current legislation.

Rights

The instrumentation mechanic has the following powers:

  1. Propose to workshop management measures to improve work procedures.
  2. Gain access to internal information necessary for your work.
  3. Get acquainted with draft internal documents in your field of activity.
  4. Require managers to maintain the conditions necessary for high-quality work.
  5. Improve your qualifications at the expense of the employing organization in the manner prescribed in internal personnel documentation.

Instrumentation and automation mechanic

Labor safety instructions for instrumentation and automation mechanics (I&A) CHAPTER 1 GENERAL OCCUPATIONAL SAFETY REQUIREMENTS 1.

1.5. A mechanic for instrumentation and automation of the 3rd category reports directly to _______________.

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The following are allowed to carry out maintenance work on instrumentation and automation equipment: 1.1. male and female persons at least 18 years of age and having an electrical safety group of at least III for electrical installations with voltages up to 1000 V and at least IV for electrical installations with voltages above 1000 V; 1.2. those who have completed training in electrical safety, have the appropriate certificate and have undergone training (duplication) in safe methods of conducting work for two weeks; 1.3.

have undergone a medical examination and are allowed to work for health reasons; 1.4. who have undergone induction and initial training at the workplace.

2. An instrumentation and automation electrician must: 2.1.

comply with internal labor regulations; 2.2.

do not drink alcoholic beverages, and also be

Classification of instrumentation

Basically, instrumentation equipment is classified according to physical and technical characteristics and qualitative and quantitative indicators. The names of the groups indicate the purpose of the measuring instruments related to them:

  1. Thermometers can be used to measure temperature. They are: liquid, digital, with resistance conversion, thermoelectric. This group also includes pyrometers and thermal imagers.
  2. Pressure gauges are responsible for determining pressure: its excess, differential or absolute value. They can be mechanical or electrical contact.
  3. Flow meters will help measure the flow of the working medium or other substances. This group contains various devices, each of which is focused on controlling and changing a specific material (environment).
  4. The main function of gas analyzers is to determine the composition of gas mixtures.
  5. Using level gauges, the filling level of containers is determined.

Devices are designed to measure certain physical properties. Based on these characteristics, they are classified as follows:

  1. Physical properties (temperature and flame) are monitored by thermometers, thermocouples, temperature sensors and flame monitoring.
  2. Liquid and gaseous media (pressure, liquid level and flow rate) are measured with pressure gauges, pressure gauges, level gauges, and flow meters.
  3. Electricity indicators are determined using voltmeters, ammeters, meters, transformer voltmeters, bridges, magazines, ohmmeters and high-frequency meters.
  4. Analyzers and gas analyzers are chemical meters.
  5. Radiation levels are monitored using Geiger counters, dosimeters and detectors.
  6. When monitoring executive automation devices, you cannot do without electric igniters, manipulators and servomotors.

Characteristics of the work of an instrumentation mechanic

Repair, assembly, inspection, adjustment, testing, adjustment, installation and delivery of heat measuring, electromagnetic, electrodynamic, counting, optical-mechanical, pyrometric, automatic, recorder and other devices of medium complexity with the removal of circuits.

Mechanical processing of parts according to 11-12 qualifications with fitting and finishing of parts. Drawing up and installation of connection diagrams of medium complexity. Instrument painting. Soldering with various solders (copper, silver, etc.).

Heat treatment of parts followed by finishing. Determination of the hardness of metals with calibrated files. Repair, adjustment and adjustment of particularly complex devices under the guidance of a more highly qualified mechanic.

Must know: the design, purpose and operating principle of repaired and adjusted instruments and apparatus; state standards for testing and passing individual instruments, mechanisms and apparatus; basic properties of metals, alloys and other materials used in repairs; electrical properties of conductive and insulating materials; methods of heat treatment of parts with their subsequent finishing; influence of temperatures on measurement accuracy; symbols of shut-off, control and safety valves in thermal diagrams; rules for installing restriction devices; types of impulse pipeline laying; installation of equalization and separation vessels; system of tolerances and landings, qualities and roughness parameters.

Kipia mechanic 3rd category

Instrumental microscopes - repair of microscope line head; repair, assembly and testing of the table for accuracy.

16. Electric and electronic bridges - repair. 17. Precision levels - repair, testing, adjustment.

18. Instrument needle axes - sharpening and polishing. 19. Automatic gas analysis devices, radioactive ultrasonic and radioactive pneumatic regulators, capacitive alarms, system units, etc. - repair, assembly and adjustment.

20. Oxygen and pyrometric devices - repair, testing, adjustment. 21. Complex optical-mechanical devices of various systems and designs - repair, adjustment and testing. 22. Pointer measuring instruments - major repairs with replacement of main parts and assemblies - rewinding of frames, replacement of moment springs with selection of their strength, re-calibration of instruments to other measurement limits.

23. Film and photo cameras - adjustment

ETKS. INSTRUMENTATION AND AUTOMATION MANAGER (3rd category)

§ 93 INSTRUMENTATION AND AUTOMATION MANAGER (3rd category, , , , , , ) Characteristics of work. Repair, assembly, inspection, adjustment, testing, adjustment, installation and delivery of heat measuring, electromagnetic, electrodynamic, counting, optical-mechanical, pyrometric, automatic, recorder and other devices of medium complexity with the removal of circuits.

Metalworking of parts according to 11 - 12 qualifications with fitting and finishing of parts. Drawing up and installation of connection diagrams of medium complexity.

Instrument painting. Soldering with various solders (copper, silver, etc.). Heat treatment of parts followed by finishing.

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